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ALSO AS VIDEO

IMPORTANT TIPS FOR THE REMOVAL AND
INSTALLATION OF GLOW PLUGS

1 Removal / Breakaway torque

                                                                          Glow plug breakaway torque

                                                                           Ø Thread        M8 M9 M10 M12
                                                                          Breakaway       20 Nm 30 Nm 40 Nm 50 Nm

                                                                            torque

When changing glow plugs you must always use the correct                  Note: Other manufacturers often have, due to the
torque, so that the breakaway torque is not exceeded, if not              varying thread materials, lower breakaway torque
there is danger of tear-off.                                               values. For this reason, you should reduce of a
                                                                          further 5 Nm the value, whenever the glow plug
                                                                          manufacturer is unknown.

2 Tips on removal issues

If an immediate removal is not urgent, we suggest proceeding as follows:

       Oil ~ 7 days 90°                                                   > Sprinkle the glow plug seat on the transition to
                                                                            the cylinder head with synthetic motor oil.
3 Cleaning
                                                                          > Let absorb for a couple of days and move the
                                                                            vehicle.

                                                                          > Remove the glow plugs with the engine at
                                                                            operating temperature paying attention to the
                                                                            breakaway torques using a suitable torque
                                                                            wrench.

                                  Before installing new glow plugs oil
                                  and soot residue should be removed
                                  from the glow plug hole with a
                                  greased reamer.

4 Glow plug installation / tightening torques

            Metal rod glow plugs                               Ceramic                    Connecting nut
                                                              glow plugs

Ø Thread    M8 M9 M10 M12 M14 M8 M10                                         Ø Thread          M4              M5
                                                                            Tightening    0,8–1,5 Nm      3,0–4,0 Nm
Tightening  8,5 Nm 11 Nm 15 Nm 23 Nm 23 Nm 10 Nm 18 Nm
  torque                                                                       torque        +/- 10          +/- 10
                                                                          Tolerance in %
Tolerance in % +/- 10 +/- 10 +/- 10 +/- 10 +/- 10 +/- 10 +/- 10

Please take care of the tightening torques, whenever these are printed on the packaging material! Glow plugs will
function properly only when tightened with the correct tightening torque!

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