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Tightening torques for spark plugs

Torques                               Most spark plug failures can be                     If the tightening torque is set too
A torque wrench is required for       traced back to an incorrect                         high, the spark plug can snap o .
the professional installation of a    tightening torque. If it is set too                 The casing can also expand or
spark plug. Even for professionals    low, there is a risk of compression                 warp. Heat dissipation zones are
the estimation of the tightening      losses and overheating. A break                     disrupted, overheating and
torque is nearly impossible.          of the insulator or middle                          melting of the electrodes or even
                                      electrode as a result of vibrations                 engine damage can occur.
That is because a torque can be       is also feasible.
calculated from two sizes which
are multiplied by one another: the                                      Spark plug with at seat                  Spark plug with
force which is applied to the                                                   (with gasket)                      conical seat
respective centre of rotation and
the length of the handle.                     Cylinder head              Thread diameter                         Thread diameter
                                              material
                                                                 18 mm   14 mm          12 mm         10 mm      18 mm           14 mm
                                              Cast iron head
                                                                 35-45 Nm 25-35 Nm 15-25 Nm 10-15 Nm             20-30 Nm 15-25 Nm

                                              Aluminium head 35-40 Nm 25-30 Nm 15-20 Nm 10-12 Nm                 20-30 Nm 10-20 Nm

                                      The torques depend on the cylinder head material and the thread diameter.

Tightening torques for glow plugs

The correct torque                    force which is applied to the                       The application of a tightening
For the professional installation of  respective centre of rotation and                   torque which is too great, in
a glow plug, the use of a torque      the length of the handle.                           particular, can lead to the
wrench is recommended. Even for                                                           contraction of the annular gap
professionals the estimation of       If the incorrect torque is applied to               between the metal case and glow
the tightening torque is nearly       a glow plug, a compression loss                     tube. In this case the glow plug
impossible.                           can result. Based on the                            overheats and fails.
                                      vibrations, it is also possible in the
That is because a torque can be       case of ceramic glow plugs that
calculated from two sizes which       the ceramic will break.
are multiplied by one another: the

Please follow the instruction if specified tightening torque or angle is mentioned on the package !!!

                Metal Glow Plug                                      Ceramic Glow Plug                Tightening Torque for the
                                                                                                            connecting nuts

                Thread diameter                                      Thread diameter                   Thread    Tightening
                                                                     M8 M10                           diameter     torque
  M8    M9      M10                   M12                 M14
8,5 Nm                                                   23 Nm
+/- 10  11 Nm   15 Nm                 23 Nm              +/- 10  10 Nm   18 Nm                        4 mm (M4)  0,8–1,5 Nm
                                                                                                      5 mm (M5)  3,0–4,0 Nm
        +/- 10  +/- 10                +/- 10                     +/- 10  +/- 10

Glow plugs will only function faultlessly when they are
screwed in with the correct torques.

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